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Duration 21 hours
Course Outline
Introduction to WAAM and Hybrid Manufacturing
- Foundations of metal additive manufacturing
- Core WAAM principles and deposition techniques
- Hybrid robot-CNC strategies and current industry developments
Fundamentals of FANUC Welding Robot Programming
- Overview of FANUC robotic systems and ROBOGUIDE software
- Generating paths for arc welding tasks
- Managing teaching points, tool offsets, and coordinate frames
GMAW Process and WAAM Deposition Strategy
- Optimizing Gas Metal Arc Welding (GMAW) parameters for WAAM
- Controlling wire feed, travel speed, and electrical current
- Designing single-bead and multi-bead layering approaches
Coordinating with HAAS CNC Systems
- Understanding 5-axis worktables and part setup procedures
- Aligning and calibrating CNC references with robotic paths
- Coding CNC toolpaths for hybrid finishing operations
Integrating Robot and CNC Workflows
- Strategic process planning: comparing robot-first and CNC-first hybrid models
- Implementing handshaking, communication, and synchronization protocols
- Simulating and analyzing real-world process timing
Validating Processes and Resolving Issues
- Ensuring geometric accuracy and consistency in WAAM outputs
- Identifying weld defects, layer distortion, and post-processing requirements
- Standard troubleshooting procedures for hybrid environments
Recap and Future Directions
- Summary of key components in the integrated WAAM process
- Recommended avenues for production validation and scale-up
- Next steps regarding testing, safety standards, and quality assurance
Requirements
- Familiarity with core industrial automation concepts
- Practical experience in welding or robotic programming
- Fundamental understanding of CNC machining fundamentals
Target Audience
- Robotic welding technicians
- Engineers in manufacturing and automation
- Technologists engaged in hybrid CNC and robotic processes
Testimonials (1)
Practical usages are very impressive.
