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Course Outline

Introduction to AI in Manufacturing

  • Trends in smart manufacturing and Industry 4.0.
  • Overview of AI applications in operational contexts.
  • Key performance metrics and KPIs.

Data Collection and Preparation

  • Sources of manufacturing data (sensors, PLC, MES).
  • Cleaning and formatting time-series data.
  • Preprocessing using Pandas and Jupyter.

Descriptive and Diagnostic Analytics

  • Data exploration and visualization techniques.
  • Correlation analysis and root cause identification.
  • Creating custom dashboards with Power BI.

Machine Learning for Process Optimization

  • Supervised and unsupervised learning approaches.
  • Clustering for pattern discovery.
  • Regression and classification for predictive modeling.

AI for Predictive Maintenance and Quality

  • Anomaly detection and predictive alerts.
  • Developing failure prediction models.
  • Enhancing product quality through model insights.

Real-Time Analytics and Feedback Loops

  • Streaming data and real-time processing capabilities.
  • Integration with SCADA/MES systems.
  • Feedback mechanisms for automatic process adjustments.

Case Study and Capstone Project

  • Hands-on analysis of real-world data sets.
  • Designing and validating an optimization model.
  • Presenting a final AI-driven improvement plan.

Summary and Next Steps

Requirements

  • A solid understanding of manufacturing processes or operations management.
  • Practical experience with data analysis or Excel-based reporting.
  • Basic proficiency in programming or scripting languages.

Target Audience

  • Process engineers.
  • Plant supervisors.
  • Lean Six Sigma professionals.
 21 Hours

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