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Course Outline

Introduction to Industrial Robotics and Automation

  • Overview of the industrial robotics ecosystem
  • Communication standards including OPC UA, Modbus, and Profinet
  • The distinct roles of ROS and PLCs within automation environments

ROS-PLC Communication and Integration

  • Understanding ROS topics, services, and message structures
  • Foundational PLC programming concepts for ROS connectivity
  • Leveraging OPC UA and MQTT to achieve interoperability

Establishing the Integration Environment

  • Installation and configuration of ROS 2 and Codesys
  • Network configuration connecting robots and PLCs
  • Constructing communication bridges between disparate systems

Control and Coordination of Industrial Robots

  • Implementing ROS-based motion control for robotic arms
  • Mapping PLC signals to ensure task synchronization
  • Achieving coordinated operations between robots and machine processes

Digital Twins and Virtual Commissioning

  • Core concepts and architectural design of digital twins in automation
  • Simulating production lines using platforms like Gazebo or Unity Reflect
  • Establishing real-time feedback loops between physical and digital environments

Data Acquisition, Monitoring, and Optimization

  • Gathering telemetry data from PLCs and sensors
  • Analyzing performance metrics using Python or ROS-based tools
  • Enhancing robotic workflows through predictive analytics

Advanced Topics in ROS-Industrial

  • Introduction to ROS-Industrial interfaces and associated libraries
  • Incorporating machine vision and AI-driven quality inspection methods
  • Addressing security and maintenance considerations in ROS-PLC systems

Capstone Project: ROS-PLC Integrated Digital Twin

  • Designing a virtual model of a robotic cell
  • Connecting the simulation to PLC control logic
  • Testing synchronization and optimization capabilities in real time

Requirements

  • A solid foundation in industrial automation and PLC systems
  • Proficiency in Python or ladder logic programming
  • A basic understanding of robotics and control communication protocols

Target Audience

  • Automation engineers responsible for developing or maintaining robotic systems
  • Systems integrators specializing in ROS-PLC communication implementations
  • Professionals engaged in digital twin or industrial simulation environments
 28 Hours

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