Kursplan
Introduction to Industrial Robotics and Automation
- Overview of industrial robotics ecosystems
- Communication standards: OPC UA, Modbus, and Profinet
- ROS and PLC roles in automation environments
ROS-PLC Communication and Integration
- Understanding ROS topics, services, and messages
- PLC programming basics for ROS connectivity
- Using OPC UA and MQTT for interoperability
Setting Up the Integration Environment
- Installing and configuring ROS 2 and Codesys
- Network setup between robot and PLC
- Building communication bridges between systems
Control and Coordination of Industrial Robots
- ROS-based motion control for robotic arms
- PLC signal mapping for task synchronization
- Coordinated operation between robot and machine processes
Digital Twins and Virtual Commissioning
- Concept and architecture of digital twins in automation
- Simulating production lines in Gazebo or Unity Reflect
- Real-time feedback between physical and digital environments
Data Acquisition, Monitoring, and Optimization
- Collecting telemetry from PLCs and sensors
- Analyzing performance data using Python or ROS tools
- Optimizing robotic workflows through predictive analytics
Advanced Topics in ROS-Industrial
- Introduction to ROS-Industrial interfaces and libraries
- Integration of machine vision and AI-based quality inspection
- Security and maintenance in ROS-PLC systems
Hands-on Project: ROS-PLC Integrated Digital Twin
- Designing a virtual model of a robotic cell
- Connecting the simulation with PLC control logic
- Testing synchronization and optimization in real time
Summary and Next Steps
Krav
- Familiarity with industrial automation and PLC systems
- Experience with Python or ladder logic programming
- Basic understanding of robotics and control communication protocols
Audience
- Automation engineers developing or maintaining robotic systems
- Systems integrators implementing ROS-PLC communication
- Professionals working on digital twin or industrial simulation environments
Vittnesmål (2)
PLC grundläggande kunskaper## Course Outline### Module 1: Introduction to PLCs- Definition of a PLC- History and evolution of PLCs- Advantages of using PLCs in industrial automation- Applications of PLCs in various industries### Module 2: PLC Hardware- Understanding PLC components - Central Processing Unit (CPU) - Input and Output modules - Power supply unit - Memory - Communication interfaces- PLC types and selection criteria- Wiring and installation guidelines### Module 3: PLC Programming- Introduction to PLC programming languages - Ladder Logic - Function Block Diagram (FBD) - Structured Text (ST) - Instruction List (IL)- Programming software overview - Step 7 - TwinCAT - Codesys - RSLogix 5000- Basic programming techniques - Creating and editing programs - Writing and testing logic - Implementing timers and counters### Module 4: PLC Communication- Overview of communication protocols - Modbus - Profibus - Profinet - EtherNet/IP - EtherCAT- Network configuration and troubleshooting- Integrating PLCs with HMI and SCADA systems### Module 5: PLC Maintenance and Troubleshooting- Preventive maintenance strategies- Diagnostic tools and techniques- Common PLC issues and solutions- Safety considerations in PLC maintenance### Module 6: Hands-on Project- Designing a simple PLC-based control system- Implementing the control system using a PLC- Testing and validating the control system- Documenting the project and presenting the results
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